Flying Shear Controller (EX-MT09) Solution-vectorque.com

Flying Shear Controller (EX-MT09) Solution

December 03, 2025

The EX-MT09 is a dedicated flying shear controller designed for corrugated board cross-cutting applications. When paired with the V&T V6-H high-performance vector drive, it enables precise flying shear control. The EX-MT09 utilizes a high-performance DSP chip from Texas Instruments (TI), offering fast computation speed, built-in flying shear control algorithms, high-speed communication capabilities, high cutting accuracy, strong expandability, and convenient system upgrades.

System Control Architecture

HMI Interface + EX-MT09 Controller + V6-H Drive + AC Servo Motor

Product Overview
The EX-MT09 flying shear controller features a high-performance core DSP chip that ensures rapid computation. It offers simple interfaces, excellent compatibility, and ease of maintenance, meeting stringent requirements for high-precision (cutting error < ±1 mm), high-speed, wide-web, efficient, and highly reliable corrugated board cutting. The controller receives position signals from the pull motor, calculates in real time, compares them with feedback signals from the cutter motor, executes its built-in flying shear algorithm, and drives the servo motor to precisely track the target position—ensuring overall electrical system control accuracy.
System Control Diagram

Advantages of the EX-MT09 Flying Shear Controller Solution

Rich hardware resources, high expandability, and easy system upgrades;
Built-in flying shear algorithm with modular interface design for simplified commissioning;
High cutting precision, wide web handling capability, and high operating speed;
Smooth start/stop operation with minimal mechanical shock, fast and accurate positioning, rapid speed response, and excellent high-speed synchronization performance;
Fully automatic job changeover without waste paper generation, featuring dynamic length compensation during acceleration/deceleration cutting;
Open system architecture enabling seamless integration and interoperability with equipment from other manufacturers—especially production management systems.